Custom Multi-Port Electrical Cable Connector

Home > Products > Double Color Injection Molds

Double Color Injection Molds

Custom Multi-Port Electrical Cable Connector

This high-performance multi-port cable connector is a precision-engineered, overmolded electrical component, designed for centralized power distribution, signal routing, and cable organization in industrial automation, automotive, and outdoor electrical systems. Manufactured via advanced two-shot injection molding, it features a robust black rubber/TPR outer shell with impact-resistant plastic insertion modules, delivering exceptional water resistance, vibration protection, and multiple connection ports.

Inquire Now ADD TO CART

PRODUCT DETAILS
PRODUCT REVIEWS
ONLINE MESSAGE
RELATED PRODUCTS

PRODUCT DETAILS

Core Design & Structural Advantages

Multi-Port Distribution Design: The spherical base features multiple sets of rectangular insertion ports, enabling simultaneous connection of multiple cables, wires, or modules, simplifying complex wiring layouts and reducing installation space.
Dual-Material Overmolded Construction: The rigid black plastic core provides superior structural strength and electrical insulation, while the soft TPE/TPR overmold shell offers shock absorption, scratch resistance, and a non-slip grip, protecting internal components from mechanical damage.
Reinforced Strain Relief: The tapered bottom structure with curved feet stabilizes the connector on flat surfaces and provides integrated cable strain relief, preventing cable bending and internal wire breakage under tension and vibration.
Waterproof & Dustproof Sealing: Precision-molded insertion ports and overmolded seams create a tight environmental seal, meeting IP54/IP65 protection standards for use in humid, outdoor, and industrial environments.
Ergonomic & Compact Form Factor: The rounded, bulbous profile minimizes snagging risks, while the compact size enables easy installation in tight spaces on machinery, vehicles, and control panels.
Color-Coded Interface: The orange-accented insertion modules provide visual differentiation of ports, simplifying cable identification and installation, reducing errors in complex electrical systems.

Core Technical Parameters & Tolerance Table

Parameter Category	Standard Specification	Customization Range	Tolerance Requirement
Core Process	Two-Shot/Overmolding Precision Injection Molding	Insert Molding / Secondary Machining Optional	Overall Dimensional Tolerance: ±0.05mm
Main Shell Material	TPE/TPR Rubber (Shore A 60-80)	Custom Hardness, Color Matching	Durometer: Shore A 50-90
Insert Module Material	High-Impact ABS / PA66-GF	PC, PP, Custom Engineering Plastics	Compliant with RoHS, REACH, UL94 V-0
Port Configuration	Multi-Size Rectangular Insert Ports	Custom Port Count, Size, and Layout	Port Position Tolerance: ±0.03mm
Insertion Depth	Custom Modular Design	Adjustable for Different Cable/Module Sizes	Fit Tolerance: ±0.1mm
Protection Grade	IP54 / IP65 (Waterproof & Dustproof)	Higher IP Rating Available	Leakage Rate: ≤0.1%
Operating Temperature	-40°C ~ +85°C	High-Temperature Resistant Materials Up to 120°C	Heat Deflection Temperature: ≥150°C
Minimum Order Quantity	500pcs (Mold Opening) / 2,000pcs (Mass Production)	Small-Batch Trial Production Supported	Mass Production Lead Time: 10-20 Working Days

Material Selection & Performance Assurance

Material Type	Core Features	Ideal Application Scenarios
TPE/TPR Overmold	Flexible, shock-absorbing, weather-resistant, non-slip	Outdoor electrical equipment, industrial machinery, automotive underhood
High-Impact ABS	Excellent mechanical strength, surface finish, cost-effective	General industrial connectors, control panel components
PA66-GF (Glass-Fiber Nylon)	High heat resistance, chemical corrosion resistance, durable	Heavy-duty industrial automation, automotive electrical systems
PC (Polycarbonate)	Ultra-high impact resistance, clarity, and durability	High-reliability industrial connectors and precision modules

Application Scenarios

Industrial Automation: Cable splitters and connectors for robotic arms, automated production lines, and machinery control panels
Automotive Electronics: Power distribution modules for vehicle auxiliary systems, sensor wiring, and underhood electrical components
Outdoor & Garden Equipment: Waterproof connectors for power tools, lawn trimmers, and outdoor electrical machinery
Marine & RV Applications: Rugged cable distribution components for marine electrical systems and RVs
Consumer Electronics: Multi-port cable organizers for power tools, home appliances, and audio-visual equipment

Customization & Service Support

Full Customization: We support 1:1 mold development based on customer 3D/2D drawings or samples, with free DFM (Design for Manufacturability) analysis to optimize design for cost, performance, and manufacturability.
Rigorous Quality Control: Our production follows IATF 16949 and ISO 9001 quality management systems, with 100% dimensional inspection via CMM and 2D vision systems, ensuring perfect fit and alignment for mass production.
Comprehensive Post-Processing: Offers secondary operations including surface coating, flame retardant treatment, and custom assembly to deliver fully finished, ready-to-install components.
Global Supply Chain Support: Provides flexible packaging, international logistics (sea/air/express), and dedicated customer service to ensure seamless procurement for global clients.

Packaging & Delivery

Packaging: Neutral cartons with EPE foam protection, or custom branded packaging as required, to prevent damage during transit.
Lead Time: Mold development: 15-25 working days; Mass production: 7-15 working days (adjustable based on order quantity).
Payment Terms: T/T, L/C, and other standard international trade terms supported.
Logistics Options: DHL, FedEx, sea freight, air freight, and other global shipping solutions available.